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Hydraulic Butt Fusion Machines

Hydraulic Butt Fusion Machines


Featuring a compact design, robust power, and simplified maintenance, RIYANG hydraulic butt fusion machines are widely used in municipal works, mining, gas networks, and agricultural irrigation projects involving pipe fusion.

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Features
The power unit of the Riyang fusion machine ensures consistent pressure and reliable operation with its robust hydraulic system. Compact and durable, it offers precise control, easy maintenance, and efficient performance under various conditions, making it ideal for diverse applications
ALL Riyang V series butt fusion machines are compatible with PEWeldBank fusion data logger. It ensures correct welding parameters are being adhered to by prompting the operator through each fusion welding step, whilst displaying timers, actual pressures and temperatures.
Riyang machines are backed by an extensive 2-year warranty, setting us apart from the majority of competitors in the industry. This commitment demonstrates our dedication to quality and providing exceptional support for our customers.

performance

Products Comparison

V160-V355
V450-V630
V800-V1200
V1600-V3000
The open-frame HPU design provides convenient access for maintenance   
Data logger compatible   
Hydraulic unit encased by detachable frame, easier maintenance and repair   
Accurate and maintenance-free gauge showing the welding pressure   
USB charging port ready for your mobile device       
Cylinders with both low and high force options are available for increased versatility   
 ISO inserts, IPS inserts, DIPS inserts available   
The narrow jaws facilitate fusion of flanges, outlet branches of tees, and a wide range of fittings
The conversion from a 4-jaw to a 3-jaw carriage is designed for working in tight spaces   



Aluminum upper and bottom clamp   
The heating plate is equipped with interchangeable heating elements   



Reviews

Testimonials

Location: Brasil

Model: V800

“Very good machine, excellent alignment, heating plate heats up fast and keeps constant”

Location: Chile

Model: V800

“We used it for special stub end fusion operations for our pipe lining work. The machine worked very well.”

Location: Argentina

Model: V630

“The function is very good. This is the first time to use Riyang fusion machine, before we used the equipment from Italy.”

Location: Peru

Model: V1200

“The Riyang V1200 is a reliable and efficient machine, offering smooth operation and precise welding.”

faq

Frequently Asked Questions

What is a butt fusion machine and how does it work?
A butt fusion machine is specialized equipment for joining HDPE/PP/PPR/PVDF pipes through heat and pressure. Key process steps:
Pipe Alignment: Clamps secure pipes with ≤0.1mm offset
Facing: Rotary cutters create smooth end surfaces
Heating: 210-230°C heating plate melts pipe ends
Fusion: Pipes pressed together at fixed pressure according to pipes specification
Cooling: Natural cooling forms monolithic joints
Widely used in water/gas distribution systems and industrial piping networks.
What standards apply to butt fusion welding?
Major international standards include:
ASTM F2620: Applied in HDPE gas pipes, key requirement is 24hr pressure test at 2.5×MAOP
ISO 12176-2: Applied in plastic pipe welding, key requirement is temperature control ±3°C
EN 12814-3: Visual Inspection, key requirement is no visible cracks/voids
How to troubleshoot common butt fusion machine issues?
Common problems and solutions:
Uneven Heating:
✓ Check heating plate flatness (≤0.5mm warp),
✓ Replace worn PTFE coating
Pressure Drop:
✓ Inspect hydraulic seals
✓ Top up ISO #46 hydraulic oil
Data Logging Failure:
 ✓ Update PeWeldBank software
For emergency support, choose suppliers with 24/7 remote diagnostics.
 What are the future possible innovations in butt fusion technology?
AI-Powered Welding: Auto-adjusts parameters via machine learning
Eco Mode: 40% energy saving with servo motors
High-density lithium battery combined with solar power: suitable for low-power fusion machines, significantly reducing energy consumption

SOLUTIONS

Explorer les solutions d'application industrielles

Zoneideal crée pour vous des solutions de maison de qualité.

Systèmes d'approvisionnement en eau municipaux

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Réseaux de distribution de gaz naturel

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Pipelines de l'industrie minière

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